Industrial refrigeration & preservation

Industrial cold rooms & refrigeration

Design a stable, energy-efficient cold store that is tailored to your products, logistics flows and process requirements.

Heat balanceDesignCommissioning
Industrial cold room with shelving and cooling coilsAIRPRO EXPERTISE
Refrigerationpositive or negative, sized according to the actual load and operating cycles
REFRIGERATION BALANCE SHEET

The right capacity starts with an accurate assessment of heat loads.

Volume alone is not the sole factor in sizing a cold store. Incoming goods, door openings, the building envelope, lighting and logistics cycles cause the load to vary from hour to hour.

AIRPRO translates these requirements into a thermal balance to prevent the installation from being undersized, unstable or unnecessarily energy-intensive.

01

Products & throughput

Inlet temperature, daily mass, specific heat and cooling time.

02

Insulated envelope & access

Walls, floor, ceiling, thermal bridges, doors and frequency of opening.

03

Terms of use

Outdoor temperature, humidity, personnel, lighting and internal equipment.

Refrigeration systems

A seamless process, from the building envelope to control systems.

Performance results from the interaction between insulation, refrigeration capacity, air distribution and control systems.

01

Insulate

Minimise air infiltration through correctly specified panels, floors, doors and fittings.

02

Produce

Select the operating mode, refrigerant and equipment according to the expected capacity and availability.

03

Distribute

Maintain a consistent temperature without drying out the products or disrupting operations.

04

Regulate

Adapt the output, fans and defrosting to the actual load.

High-performance enclosure+Appropriate capacity+Precise control=Controlled cooling
Applications

A solution tailored to the temperature and the product.

Each application requires specific temperature levels, humidity levels and cooling dynamics.

POSITIVE COOLING

Chilled storage

Temperature-controlled storage of fresh produce, raw materials and prepared products.

Priority: thermal stability and humidity control.
SUB-ZERO TEMPERATURES

Frozen storage

Chamber, doors, floor and defrosting system designed for low temperatures.

Priority: maintaining a constant temperature and preventing frost.
PROCESS

Industrial refrigeration

Cells, airlocks and preparation areas integrated into production lines.

Priority: to reach the target temperature within the available time.
Energy efficiency

Reducing energy consumption without compromising preservation.

AIRPRO focuses first on avoidable loads, then on production efficiency and the quality of control systems.

01

Infiltration

Airlocks, high-speed doors and the organisation of airflows limit the ingress of humid air.

02

Defrosting

Frequency and duration are adjusted to actual requirements to avoid costly cycles.

03

Condensation

The condensation temperature and heat exchange directly influence efficiency.

04

Supervision

Alarms, logs and indicators make it easier to monitor deviations.

Preparing the design

Useful information to help you specify your cold room.

A floor plan, details of the products stored and some operational information enable initial assumptions to be made.

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  • Dimensions, layout and target temperature
  • Nature, quantity and inlet temperature of the products
  • Loading rate and opening frequency
  • Ambient conditions of the room or site
  • Health, acoustic and maintenance requirements
  • New installation, extension or refurbishment
TECHNICAL QUESTIONS

Key points to consider before designing a cold store.

Three solutions to better manage power, temperature and energy consumption.

How do you size an industrial cold room?

The calculation takes into account heat gains through walls, openings, products, people, lighting, equipment and operating cycles. The capacity is then selected, taking into account an appropriate operating time and margin.

What is the difference between positive and negative cooling?

Positive-temperature refrigeration generally maintains temperatures above 0 °C. Negative-temperature refrigeration keeps products frozen and requires cladding, flooring, doors and a defrost system suitable for lower temperatures.

How can energy consumption be reduced?

It is essential to combine insulation, control of openings, clean heat exchangers, optimised condensing pressure, efficient fans and defrosting controlled as required.

Refrigeration and ventilation systems in a food processing plant
Align storage requirements with the actual constraints of production and logistics.
The AIRPRO service

AIRPRO provides your industrial cold room design.

AIRPRO designs positive or negative cold rooms tailored to your products, production rates, building requirements and energy efficiency targets.

The service may include requirements analysis, thermal analysis, definition of the building envelope, refrigeration design, equipment selection, air distribution, control systems, technical drawings and specifications, as well as support right through to commissioning.

  • Heat balance and operating scenarios
  • Design of the building envelope and refrigeration system
  • Control, performance and technical specifications
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AIRPRO engineer inspecting an industrial air-treatment installation
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